The PJ (poor joke) above might no longer remain a PJ if banana peel is replaced by a typical problematic situation one encounters in daily routine. The question remains unanswered then: Why do some people find it difficult to act beyond cure? They do think 'Prevention is The Best Cure' though! I was no different from them! But now my journey is gathering speed, hopefully in the direction that the blog is supposed to drive towards. Checkout my other blogs and work at http://www.worldOFkaizen.com/

Friday 18 October 2013

Do You Cleanup-After-Crisis


Would you like your purse to be transparent?

Answer from some people may be a Big-NO with exceptions of course. Reason is obvious if you look at the picture.

Anyway, transparent containers are usually preferred to opaque ones. Like for instance transparent glass bottles  usually used in a typical kitchen. They are also used in some industries like processed-foods, pharmaceuticals, etc.


Why do people prefer transparent containers?

Obviously because contents therein can  be easily seen even from a distance just by a single look. You may call this as a step towards look-free²-engineering in order to reduce number of glances or looks (as required in ergonomics) thereby reducing search-time.

In fact, making or rather more appropriately 'designing' a workplace¹ to be transparent (alongwith systematic arrangement of equipment therein) is a principle practised in Seiton-pillar of Five-S. It makes the workplace¹ search-free² as well. Five-S is a Kaizen-tool to make improvements proactively.


Is it so important?

Apart from making the workplace¹ look-free², search-free², etc. there is also a 'not-so-obvious' reason behind the practice of 'transparency' principle. 

Transparency makes abnormalities, if any, obvious and visible. Look at the purse again if you don't believe this. Had it been opaque, you couldn't have noticed 'defects' inside: Be it chaotic (lack of systematic) arrangement or a sharp object inside it causing injury to  finger or a leaky-pen messing up other items.

An opaque container on the other hand hides defects behind it. Imagine a stock-out situation resulting due to invisibility of say grain-stock attacked by pests inside it. Or imagine a situation when a  pendrive containing  important information couldn't be fetched just-in-time (JIT) when 'need'ed in spite of it being in the purse. 

Or imagine a loose connection inside an opaque computer-cabinet or in an opaque (closed) electrical control room the spark of which resulted in a devastating fire. Realizing this, leading businesses have already begun marketing transparent-cases of their offerings as a differentiating proposition.

So the later one i.e. to make 'defects visible' is more important subtle-reason of designing a workplace to be 'transparent' than the former one i.e. to improve 'visibility-of-contents' itself.


Ways-and-means to make a Gemba transparent

Ways-and-means could be many. Some are as follows.

1/ Use of a transparent glass or plastic (for a container or for a cabin partition or as an enclosure of a product).
2/ A simple daily-cleanup (of a desk or a house) like done in Seiri-pillar of Five-S by getting rid of items unused (lying idle) over a given time period.
3/ An advanced daily-cleanup like a mother bathing a child or a workplace practising Seiso-pillar of Five-S that exposes cracks, crevices, etc. as defects.
4/ Seiton-pillar of Five-S: A systematic arrangement of routinely used items, consumables, tools, tackles, etc. using space vertically (rather than spreading the items horizontally) so that more can be stored close to point-of-use in an arm's reach.
5/ A system-based method such as an RTI-Act to make governance visibly transparent and thereby to unearth corruption as 'defect' in governance



What is the learning?

Taking it a little ahead, making a Gemba transparent is the desired result. Choice of ways-and-means to do so lies with the user. However, there is 'no-choice' at all not-to-do-it.

Otherwise ensuing crises as a result of not doing it do force one to do it reactively though. History has enough proof of this and costly at that. Causes pushed under the carpet do boomerang (raise their heads) in the form of crises exactly when we don't want them! 

Look at the forced-cleanups as in (rape-fame Shakti-mills compound) picture that had to be undertaken reactively after experiencing costly-consequences.

"History never really says gogoodbye. History says, 'See you later'", as Eduard, Galeano, Uruguyan writer and historian, says unless of course you work on root causes. 

So better to 'Cleanup-Before-Crisis'! Better to be proactive!!


Footnote-1, Workplace is called as Gemba in Japanese language in the context of doing Gemba-Kaizen for workplace improvement-management.

Footnote-2, These are Free-Engineering concepts to make a workplace free of, say, a non-value-activity (waste) like searching or looking or unscrewing, walking, etc.


Also read a few relevant blogposts hereunder: Please do consider leaving a comment or sharing this post via social media.

That's How Morons Work 
Functional-Aesthetics 
WOW Work-Culture: By Telling or Selling 
Take Habits For A Ride 
Make It Simpler, Rest Will Follow 
How To Make A Difference 
A Ride To Hell 
Make checklists your friends  
Drove To Hell ... Almost ! 
Treat Root-causes, Not Symptoms ! 
Nauseous Communication Gaps 
Do You Cleanup-After-Crisis 
Raam or Krishna-Shyam: Tell me Hey Raam! 
Will It Work Here?  
Some Moron ! Some Great !!! 
That's How Morons Work 
Suggestions On-Sale, None-To-Buy 
Technology in-place, security dis-placed 
Succession-Plans In Fast Lane!  
Prevention: The Best Cure! ... Is it really so? 
How Many Times Do You Wash Hands 
What You See Isn't What's Made 
Am I 'Short-sighted' or 'Long-sighted'?  
Beware Of Political-Presentations 
Do You Cleanup-After-Crisis 
Hoarders Of Filthy Hoardings 
Are You Good If Others Are Bad?

7 comments:

  1. Transperency of work related to the individual to that individual only is necessary. Irrelevant transparency may lead to comparison and may inhibit progress.

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    2. At workplace, the transparency of relevant processes to all the concerned stakeholders... Eg A file (say in a police station) that's used in two different shifts by two different teams shall be accessible to each one of them in a self managed manner if there's a fixed place for it and everyone is disciplined to keep it in that place .. otherwise the complainant will get shuttled often... Investigation will get delayed... And by then the criminal will commit one more crime...

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    3. Exactly.. Transparency of relevant information to relevant people only..!!

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  2. Importance of Transparency in workplace is clear for me.it is usefull. if you add some more examples and better if that is related to production and machine shop Department of i am representing..and sir also please explain Do's and don't do's in 5s..

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    1. Thanks Rajeev for comment... 1. You'll find examples in the book "Visual Management Through Five-S: A Japanese Tool of Kaizen, by Shyam Talawadekar". 2. You'll also find Do and Don't there that are the One Point Lessons.

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